Boiling to prepare Rab which is cooled to make sugar crystal of different grades
Milling system like a modern sugar factory unit with the same efficiencies but
small in size as per crush rate desired ranging from 300 TCD to 1500 TCD crush
Mini Sugar Plants 쯦ont>
(Capacity ᰰ TCD to 1500 TCD)
There is high profile change in old mini sugar plants in efficiency (recovery),
quality of product and cost of production. We have upgraded many old mini sugar
plants into profit making units with innovative endeavor and continuous in house
R & D. We have successfully installed numerous Mini Sugar Projects on Turnkey
basis. We have to our credit successful installation of several new factories
other than Mini Sugar Mills.
Small milling Tandem size from 10蠱4
24蠲4 have been manufactured and
installed to crush 300 T of cane per day to 1500 T cane per day. For the first
time these small milling tandem were equipped with pressure feeding devices like
GRPF or / and
TRPF to enhance the grinding rate
with same size of mills.
The works at Lucknow
is quite competent to fabricate all components with best quality assurance.
Mills ⴔ x 24㩺e
Our mills with minimum power can give the best possible extraction.
PROCESS EQUIPMENTS 羚nt>
Selection and design of process equipment௮ merit basis with the best use of
utility and manpower. The most suitable reactor, settler and filter for
clarification of cane juice are selected to avoid loss of sugar due to higher
retention time. SS 304 tubes are supplied with most efficient juice heaters,
evaporator, and concentrators. Most suitable sizing and number of crystallizers
are selected to produce desired and pre-calculated crystals of sugar.
STEAM AND POWER GENERATION 羚nt>
High pressure steam is generated in a boiler with its fuel as bagasse being a
byproduct of cane sugar unit. This high pressure steam is used in a suitable
turbo-alternator set to produce power to run the plant.
STRUCTURE & VESSEL 쯦ont>
Facility of system design in house with modern way of fabrication with most
suitable finishing touch. Complete auto-cad drawing for Fabrication and Erection
CIVIL & ARCHITECT 羚nt>
Complete in-house facility for civil foundation, buildings and architecture
design from the same window of K S Projects.
Manufacture of Sugar and Jaggery has been considered as continuation of
agricultural operations of growing sugarcane. Jaggery as a form of sugar forms
an important item of the Indian diet and is either consumed directly or as a
sweetening agent for sweet preparations. It is preferred over sugar for its
It is reported that 100 grams of Jaggery provides 0.4 g Protein, 0.1 g Fat, 80
mg Calcium, 40 mg Phosphorous, 11.4 g Iron, 0.6 g total minerals, 168 microgram
Carotene, 0.02 mg Thiamin, 0.056 mg Riboflavin, 0.50 mg Vitamin C and 383 K.cal
nutritional and functional property of Jaggery finds numerous applications in
traditional food industry. Though Jaggery provides many nutritional benefits,
its consumption in urban area is less due to high quantity of dirt and
Renovation in the process of Jaggery manufacturing has brought to the level of
sufficiency in energy generation.
capacity at will.
quality 沥e of impurities upto one micron.
touch free product.
in product as per need.
percent as high as in juice.
Packing of Jaggery as per market demand.
Building quality implies various qualities of the product and at the same time
incorporates consumers perceptions also.
The Project demands the installation of following equipments for Jaggery
Juice extraction system 㥴 of two or three mills.
Concentration of juice in double or triple effect Evaporator set.
Final concentration of syrup in a Jaggery concentrator.
e. Cooling and Packing.